Ashok A Khedkar
How to design, maintain, install, tune, optimize, commission, audit, operate, control, test, procure, replace and upgrade lifts/vertical transportation in high rise buildings in 195 countries
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How to design, maintain, install, tune, optimize, commission, audit, operate, control, test, procure, replace and upgrade lifts/vertical transportation in built environment in 195 countries and 8 continents in 2024?
How to design, maintain, install, tune, optimize, commission, audit, operate, control, test, procure, replace and upgrade lifts/vertical transportation in residential and commercial buildings in 195 countries and 8 continents in 2024?
How to design, maintain, install, tune, optimize, commission, audit, operate, control, test, procure, replace and upgrade lifts/vertical transportation in high rise buildings in 195 countries and 8 continents in 2024?
How to design, maintain, install, tune, optimize, commission, audit, operate, control, test, procure, replace and upgrade lifts/vertical transportation in commercial real estate, cities, and CBDs in 195 countries and 8 continents in 2024?
How to design, maintain, install, tune, optimize, commission, audit, operate, control, test, procure, replace and upgrade/modernise lifts/vertical transportation in built environment in 195 countries and 8 continents in 2024?
The safety of lifts is of utmost importance in any building, ensuring the well-being of occupants and compliance with regulatory requirements. Lift safety inspections play a vital role in maintaining smooth and secure operation.
Lift Modernization doesn’t just ensure enhanced functionality, safety, comfort, and compliance with changing regulations and codes, it also helps add value to buildings by upgrading equipment and improving the user experience, while making buildings more sustainable. Modernization helps to increase a building’s energy efficiency and reduces its overall carbon footprint through energy-efficient technologies that reduce the carbon footprint of the building and the operational costs of the elevator. Upgrading your elevator’s electrification system, control system, and car lighting can significantly reduce the amount of energy it consumes. As well as making your elevator more eco-efficient, these upgrades also cut your operating costs. Elevator performance can be greatly improved by modernising components like the control system and door operator. These upgrades improve reliability, levelling accuracy, waiting time, and accessibility. Making sure elevator passengers and maintenance personnel are safe is the number one priority. Upgrading components like the shaft and machine room lighting, the car overspeed governor, or the machinery guards will improve safety and help you better manage risk in your building. Well-planned modernisation ensures your equipment continues to operate reliably, and that it complies with the latest safety standards and complements your building’s design. modernisation improves safety, reliability, accessibility, and visual appearance, and also lowers energy costs.
The safety systems in modern high-rise elevators are more advanced than original devices, incorporating sophisticated technologies developed over generations by engineers working in areas like advanced computing, sensor technology and materials science.
Modern elevators have two basic sets of safety components: electrical and mechanical.
The electrical components include the elevator controller, sensors and software systems. The elevator’s controller serves as the brains of the system. Sensors monitor safety-related functions like car speed and position, and door-lock state or access panel position; and they send the data back to the controller. Software systems provide independent assessment to validate redundant sensor systems.
The mechanical components include the elevator machine itself, the machine brake, the overspeed governor, the safety brakes (also known as the car safeties) and, finally, the buffers at the bottom of the hoistway.
The suspension cables themselves are also essential components of the safety system. High-rise elevators today move up and down on many cables – far more than are needed to support a fully loaded car.
The controller – Microprocessor-based controllers are the brains of the system, controlling all elevator functions based on data received from multiple subsystems, components and sensors.
The machine – The gearless machine consists of a motor, traction sheave and brake. The sheave drives the cables attached to the elevator car and counterweight. In a gearless traction machine, the drive sheave is an integral part of the motor.
The brakes – Modern elevators use friction brakes: a pair of shoes that apply equal and opposite pressure to a drum, pulley or disc mounted on the motor shaft. Springs apply the brake shoes to the pulley and are lifted electrically. If power is lost, the brake applies.
The governors – The governor continuously monitors car speed. If the car exceeds its maximum rated speed, flyweights inside the governor spring outward, causing the governor to initiate action: first engaging the machine brake, then engaging the car
The safeties – Located on the elevator car itself, the safeties grab the hoistway rails when activated.
The buffer – Positioned at the bottom of the hoistway, buffers can absorb and dissipate the energy of a descending elevator.
Suppose an elevator exceeds its rated speed by a certain percentage: a link in the safety chain has been opened, triggering the control system to safely stop the elevator. In this case, the elevator’s sensors communicate the increase in speed to the controller, which initially modifies current to the machine to slow down the elevator. At this point, the machine brake hasn’t been applied. The machine itself is slowing down the elevator. If modifying current to the machine doesn’t slow the elevator enough, the controller then removes all power from the machine and applies the machine brake, slowing the elevator further. The safety system is designed (per applicable codes) to bring the elevator to a controlled stop.
If the elevator continues to accelerate – or overspeed in engineering jargon –the governor is the next component in the safety hierarchy to be activated.
The governor is a speed-sensing device mounted in the machine room. It has its own pulley, moved by a steel cable (the governor rope) that is attached to the elevator car – meaning it moves at the same speed as the elevator. If the governor spins too fast, flyweights inside the governor spring outward, tripping a device that grabs the governor rope. The now-motionless governor rope pulls on the safeties – essentially emergency brakes on the car itself – and engages them. The safeties clamp onto the hoistway rails, bringing the elevator to a safe stop.
Buffers come into play if the other braking components don’t have enough time to bring the elevator to a complete stop by the time the elevator reaches the bottom of the hoistway. They slow the car to a stop, acting like giant automotive shock absorbers.
Passenger lifts an integral part of modern urban infrastructure, have revolutionized vertical transportation, making it possible for people to navigate seamlessly between floors in buildings. However, with great convenience comes the responsibility of ensuring passenger lift safety. Safety measures in lifts are of paramount importance to safeguard the well-being of users and prevent accidents.
Regular maintenance and inspections are the cornerstones of passenger lift safety. Lifts should undergo routine checks by certified technicians to identify and rectify potential issues before they escalate. This includes inspecting the electrical components, hoist ropes, and emergency systems. Preventive maintenance not only ensures the longevity of the lift but also reduces the risk of unexpected breakdowns. Adherence to safety standards and regulations is non-negotiable when it comes to passenger lifts. Each region may have specific codes set by regulatory authorities, and it is imperative for building owners and lift operators to be familiar with and comply with these standards. Compliance not only guarantees the safety of passengers but also protects against legal ramifications in case of accidents. In the event of power failures or other emergencies, lifts must have robust emergency systems in place. Battery-operated lighting, communication systems, and fail-safe brakes are crucial components to ensure the safety of passengers during unforeseen circumstances. Additionally, building management should implement clear and effective emergency evacuation procedures, including regular drills to familiarize passengers with the protocol.
Overloading is a common safety concern in lifts that can lead to accidents and malfunctions. Lifts should be equipped with overload protection systems that automatically prevent the lift from operating if the weight capacity is exceeded. Clear signage indicating the maximum weight limit should also be prominently displayed inside the lift to inform passengers and prevent overloading. Properly trained lift operators play a vital role in ensuring passenger safety. Operators should be well-versed in lift operations, emergency procedures, and routine maintenance tasks. Building management should conduct regular training sessions for operators and also educate passengers on safe lift usage, emphasizing the importance of following guidelines and avoiding risky behaviour.
As technology advances, older lift systems may become outdated and pose safety risks. Building owners should consider modernization and upgrading of lifts to incorporate the latest safety features and technologies. This may include the installation of advanced control systems, improved braking mechanisms, and enhanced communication systems.
Passenger lift safety is a multifaceted responsibility that requires collaboration between building owners, lift operators, and regulatory authorities.
Elevator modernization, the process of upgrading the components and technology of an existing elevator, is an essential step in ensuring optimal performance, safety, and energy efficiency. Safety is the most critical factor in any elevator system. Older elevators may not meet current safety standards, posing potential risks to passengers. Modernizing your elevator can involve installing state-of-the-art safety features such as emergency braking systems, door sensors, and fire-rated materials, significantly reducing the risk of accidents and injuries.
As elevators age, their performance can decline, leading to frequent breakdowns, slower operation, and increased maintenance costs. Modernization replaces outdated components with advanced technology, ensuring smoother, faster, and more reliable operation. This not only enhances the user experience but also reduces downtime and the need for costly repairs.
Older elevators often consume more energy than necessary, leading to higher utility bills and a larger environmental footprint. Modernization can include upgrading to energy-efficient motors, LED lighting, and regenerative drives, which can significantly reduce energy consumption. These upgrades not only lower operational costs but also contribute to a more sustainable building environment. The appearance of an elevator can greatly impact the overall look and feel of a building. Modernization offers an opportunity to update the interior cab design, including new lighting, flooring, and wall panels, creating a more modern and aesthetically pleasing environment. This is particularly important in commercial and residential buildings
Building codes and elevator regulations are constantly evolving, and older elevators may not comply with current standards. Elevator modernization ensures that your system meets all the necessary codes and regulations, avoiding potential fines and legal issues.
The control system is the brain of the elevator, managing everything from speed to door operation. Upgrading to a modern microprocessor-based control system can improve the elevator’s efficiency, reduce wait times, and enhance overall performance.
The drive system powers the elevator and is crucial for its smooth and efficient operation. Modernization may involve replacing old drive systems with newer, variable voltage variable frequency (VVVF) drives, which provide better control and energy efficiency.
Elevator doors are a common source of issues in older systems. Modern door operators offer smoother and quieter operation, reducing the likelihood of mechanical failures and improving passenger safety.
Upgrading safety systems is a critical aspect of modernization. This can include installing advanced braking systems, modern fire control systems, and better emergency communication systems, ensuring passengers’ safety in all situations.
Replacing old incandescent or fluorescent lights with energy-efficient LED lighting not only reduces energy consumption but also enhances the visual appeal of the elevator interior.
Elevator modernization is a complex process that requires careful planning and execution. Here’s a general overview of the steps involved:
Assessment: A thorough evaluation of the existing elevator system is conducted to identify areas that need improvement. This includes assessing the control system, drive system, safety features, and overall performance.
Planning: Based on the assessment, a detailed modernization plan is developed. This plan outlines the specific upgrades needed, the timeline for the project, and the estimated costs.
Implementation: The actual modernization work begins, which may involve replacing old components, installing new technology, and updating the elevator’s interior. This phase requires coordination between elevator technicians, building management, and other stakeholders to minimize disruption.
Testing and Inspection: Once the upgrades are complete, the elevator is thoroughly tested to ensure it meets all safety standards and operates efficiently. Inspections are carried out to verify compliance with building codes and regulations.
Finalization: After successful testing and inspection, the modernization process is finalized, and the upgraded elevator is ready for use. Regular maintenance is recommended to keep the system running smoothly.
Elevator modernization is an investment in the future of your building. By upgrading outdated systems, you can enhance safety, improve performance, reduce energy consumption, and elevate the overall experience for passengers. Whether you own a commercial property, residential building, or industrial facility, modernizing your elevator system ensures it remains a reliable and efficient part of your infrastructure for years to come.
Traction lifts, also known as traction elevators, are a popular choice for many buildings due to their efficiency, reliability, and versatility. These lifts operate by using steel ropes or belts to move the elevator car, typically powered by an electric motor. Within the realm of traction lifts, there are two main types: geared and gearless systems. Understanding the differences between these systems is crucial for selecting the right lift for your building’s needs.
Geared traction systems are equipped with a gearbox that connects the motor to the driving sheave, which is the pulley that moves the elevator ropes. The gearbox allows for a reduction in the speed of the motor while increasing the torque, providing a balance between speed and load capacity. Geared traction lifts are capable of moderate speeds, typically ranging from 1 to 2.5 meters per second. They can accommodate medium to heavy loads, making them suitable for buildings with moderate to high traffic. Generally, geared systems are less expensive to install compared to gearless systems. However, they require more maintenance due to the presence of mechanical components like gears and bearings, which can wear out over time. These systems consume more energy than their gearless counterparts because the gearbox adds mechanical friction, reducing overall efficiency. Geared traction lifts tend to produce more noise and may have less smooth rides due to the mechanical interactions within the gearbox.
Gearless traction systems, as the name suggests, do not use a gearbox. Instead, the motor is directly connected to the driving sheave. This direct connection allows for higher speeds and smoother operation, making gearless systems a preferred choice for high-rise buildings and applications requiring swift transportation. Gearless traction lifts can achieve higher speeds, often exceeding 2.5 meters per second, making them ideal for skyscrapers and high-traffic buildings. They can also handle heavy loads efficiently. Although gearless systems are more expensive to install, they tend to have lower maintenance costs in the long run. The absence of a gearbox reduces the number of moving parts, leading to less wear and tear. These systems are more energy-efficient as they eliminate the mechanical losses associated with a gearbox. This efficiency translates into lower operational costs. Gearless traction lifts offer quieter and smoother rides compared to geared systems, enhancing the user experience, especially in luxury or high-end residential buildings.
The choice between geared and gearless traction systems depends on several factors, including the building’s height, intended usage, budget, and desired ride quality. For low to mid-rise buildings with moderate traffic, geared traction lifts are a practical and cost-effective choice. For high-rise buildings or those with high traffic volumes, gearless systems are more suitable due to their speed and efficiency. While geared systems have lower initial costs, the long-term maintenance and energy expenses may be higher. Gearless systems, although more expensive upfront, often offer better long-term savings through reduced maintenance and energy efficiency. If a quiet and smooth ride is a priority, such as in luxury apartments or office buildings, gearless traction lifts are the better option. For buildings aiming to minimize energy consumption and environmental impact, gearless systems are generally the more sustainable choice.
Elevators are a ubiquitous part of modern life, providing essential vertical transportation in buildings of all types. Ensuring their safety and reliability is paramount to protecting the well-being of occupants and complying with regulatory standards. One crucial aspect of maintaining elevator safety is conducting regular safety audits. An elevator safety audit is a comprehensive inspection and assessment of an elevator system’s safety and operational aspects. It involves a thorough examination by qualified professionals to identify potential hazards, adherence to safety codes, and overall operational efficiency. These audits are typically conducted by certified elevator inspectors or authorized third-party agencies with expertise in elevator safety.
1. Safety Code Compliance: The audit verifies whether the elevator system meets local, national, and international safety standards and codes, such as ASME (American Society of Mechanical Engineers) codes or EN (European Norms) standards.
2. Mechanical and Electrical Systems: Inspectors assess the condition of mechanical components (e.g., hoist ropes, brakes, doors) and electrical systems (e.g., control panels, wiring) to ensure they are functioning correctly and safely.
3. Emergency Preparedness: The audit evaluates emergency systems, such as emergency lighting, communication devices (e.g., intercoms), and backup power sources (e.g., generators), to ensure they are operational and compliant with safety regulations.
4. Maintenance Records: Reviewing maintenance logs and records is crucial to assess whether the elevator has been serviced according to manufacturer recommendations and regulatory requirements.
5. Performance Testing: Functional tests may be conducted to evaluate the elevator’s performance under various conditions, including load testing, speed tests, and door operation tests.
Why Elevator Safety Audits Matter
1. Ensuring Occupant Safety: Regular audits help identify potential safety risks and mechanical issues before they escalate, minimizing the risk of accidents or malfunctions that could harm occupants.
2. Legal and Regulatory Compliance: Building owners and managers are legally obligated to maintain elevators in safe working conditions and comply with local safety regulations. Safety audits demonstrate due diligence in meeting these requirements.
3. Minimizing Downtime and Costs: Proactively identifying and addressing maintenance needs through audits can reduce the likelihood of unexpected breakdowns, minimizing downtime and costly repairs.
4. Enhancing Longevity and Efficiency: Well-maintained elevators that undergo regular safety audits tend to have a longer operational lifespan and operate more efficiently, reducing energy consumption and operational costs.
5. Building Reputation and Trust: Prioritizing elevator safety through audits enhances a building’s reputation as a safe and reliable environment, fostering trust among occupants, visitors, and stakeholders.
Elevator safety audits are indispensable for ensuring the safe operation, regulatory compliance, and longevity of elevator systems in buildings. By proactively identifying and addressing safety concerns, building owners and managers can uphold high safety standards, protect occupants, and maintain the efficiency of their vertical transportation systems.
Green elevators are revolutionizing the way we think about vertical transportation, offering energy-efficient solutions that reduce environmental impact and contribute to a sustainable future. As cities grow taller and denser, the demand for elevators increases. Traditional elevators, while essential, often consume a significant amount of energy and contribute to greenhouse gas emissions. The introduction of green elevators aims to address these issues by integrating advanced technologies that prioritize energy efficiency, reduce waste, and promote overall sustainability.
Key Technologies in Green Elevators
1. Regenerative Drives: One of the standout features of green elevators is the use of regenerative drives. These systems capture and reuse energy that would otherwise be wasted. For example, during descent, the elevator’s motor acts as a generator, converting kinetic energy into electricity that can be fed back into the building’s power grid. This not only reduces energy consumption but also lowers operational costs.
2. Efficient Motors: Modern green elevators employ energy-efficient motors that consume less power while delivering the same or better performance as traditional motors. These motors are often combined with advanced control systems that optimize energy use based on real-time demand, further enhancing efficiency.
3. LED Lighting: Lighting within elevator cars and shafts is another area where energy savings can be achieved. Green elevators utilize LED lighting, which is more energy-efficient and has a longer lifespan compared to conventional lighting solutions. Motion sensors can also be installed to ensure lights are only on when needed, reducing unnecessary energy consumption.
4. Smart Control Systems: The integration of smart technologies allows for more efficient management of elevator operations. Smart control systems can predict traffic patterns, optimize elevator dispatch, and reduce wait times, leading to lower energy use and improved user experience. These systems can also provide data analytics to monitor performance and identify areas for further efficiency improvements.
5. Sustainable Materials: Beyond energy efficiency, green elevators often incorporate sustainable materials in their construction. This includes the use of recycled metals, low-VOC (volatile organic compounds) paints, and other eco-friendly materials that reduce the environmental impact of manufacturing and installation.
The adoption of green elevators brings numerous benefits to building owners, occupants, and the environment:
– Energy Savings: By significantly reducing energy consumption, green elevators lower utility bills and contribute to a building’s overall energy efficiency.
– Reduced Carbon Footprint: Lower energy use translates to reduced greenhouse gas emissions, helping buildings achieve sustainability targets and contributing to the fight against climate change.
– Enhanced Prope